Boeing proposes fix for batteries; 787s could fly by April

2013-02-23T00:00:00Z Boeing proposes fix for batteries; 787s could fly by AprilThe Associated Press The Associated Press
February 23, 2013 12:00 am  • 

WASHINGTON - Boeing attempted a major step Friday toward getting its 787 Dreamliners flying again, proposing a fix for the plane's troubled batteries that could allow the flights to resume as early as April, congressional officials said.

The next question is whether the Federal Aviation Administration will agree to let the planes fly even though the root cause of a battery fire in one plane and a smoking battery in another is still unknown.

A Boeing team led by CEO Ray Conner presented the plan to FAA head Michael Huerta. The airliners, Boeing's newest and most technologically advanced, have not been allowed to fly since mid-January.

The plan - a long-term solution, rather than a temporary fix - calls for revamping the aircrafts' two lithium ion batteries to ensure that any short-circuiting that could lead to a fire won't spread from one battery cell to the others, officials said. That would be achieved by placing more robust ceramic insulation around each of the battery's eight cells. The aim is to contain not only the short-circuiting, but any thermal runaway, a chemical reaction that leads to progressively hotter temperatures.

The additional spacers will enlarge the battery, requiring a bigger box to hold the eight cells. That new box would also be more robust, with greater insulation along its sides to prevent any fire from escaping and damaging the rest of the plane, officials said.

The plan will require testing and partially recertifying the safety of the batteries, said the officials.

The testing and recertification will take time, with engineers currently estimating completion in April at the soonest, they said. Even after the batteries are recertified, it could take more time to get the planes back in the air. Boeing will have to send teams to seven airlines in six countries to retrofit their planes.

It's up to Huerta to decide whether to approve the plan. But Boeing's plan is not a surprise, since the company has kept regulators closely informed, the officials said.

"The FAA is reviewing a Boeing proposal and will analyze it closely," the agency said in a statement Friday.

"The safety of the flying public is our top priority, and we won't allow the 787 to return to commercial service until we're confident that any proposed solution has addressed the battery failure risks."

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